High-precision fully automatic liquid filling machine
The fully automatic filling machine adopts the flow meter metering filling principle and has multiple certifications. It is suitable for pumpkin seed oil, hazelnut oil, peony seed oil, sesame oil, etc. of various specifications (1L, 2L, 3L, 4L, 5L). Filling of edible oils such as walnut oil, camellia oil, linseed oil, cottonseed oil, olive oil, soybean oil, corn oil, rapeseed oil, etc. The equipment uses high-precision rotary encoder measurement to ensure a filling accuracy of 1%. While ensuring the filling accuracy, it increases the filling speed by 20%-35%. It is simple to operate, easy to maintain, saves labor costs, and improves production. higher efficiency.
The technical parameters of the fully automatic filling machine are as follows:
Filling capacity: 1L-5L
Filling speed: 3000 bottles/hour (5L)
Filling accuracy: ±0.1%
Current: 3A
Power supply: 380V 50/60HZ
Power: 2.5KW
Air pressure: 0.5-0.7MPA
Equipment size: 2450*1750*2400 (MM) (reference size)
Automatic liquid filling machine manual for small and medium-sized factories
1. Performance characteristics:
The liquid filling machine adopts piston quantitative method, pneumatic drive and electronic control technology. It has a unique design and is easy to operate and debug. This machine adopts two-speed control of the filling flow rate, first fast filling and then slow filling, which can ensure the fastest filling. The filling speed is high, and it can prevent overflow and overflow during the filling process. The use of pneumatic internal closed filling valve nozzle can effectively prevent dripping during the filling process. This machine is light and flexible and can be used independently or in conjunction with capping machines, sealing machines and conveyor lines. It is widely used in various oils (such as peanut oil, salad oil, lubricating oil, etc.), beverages, condiments and other chemical products. . The casing is made of stainless steel, which is beautiful and hygienic. The BSDG series filling machine is economical and practical. It has a simple structure and low price. It is an ideal production equipment for small and medium-sized factories.
2. Main technical parameters:
Filling capacity: A:0.1-1L B:0.5-2L C:1-5L
Number of filling heads: 2 4
Filling speed: 150-300 barrels/hour per head (depending on capacity and viscosity)
Filling accuracy: ≤±0.5% (based on maximum design capacity)
Working voltage: 220V
Suitable for bottle height: A: 150-300 | B: 150-350 | C: 150-350
Air source pressure: 0.1-1.0 MPa (prepared by the buyer)
Power: <300W (excluding air compressor)
Air consumption: <0.2 cubic meters/minute
3. Installation and debugging:
1. First, carefully check whether the electrical appliances and connections are loose or disconnected. Check whether the equipment has been damaged due to collision during transportation or whether other screws have become loose and fallen off.
2. Connect the power supply to 220V respectively, and connect the safety protection ground wire. Adjust the pressure between 0.4-0.6MPA according to the ventilation path (this machine has been adjusted before leaving the factory)
3. Adjust the height of the filling nozzle according to the height of the bottle. Generally, the distance between the bottle mouth and the filling nozzle is 5-10 mm. Adjust the filling volume according to the required filling capacity. The filling capacity can be changed by adjusting the magnetic switch with a capacity scale on the cylinder (Type A changes the capacity by adjusting the screw), and calibrated by a measuring cup or electronic scale. Then fine-tune the accuracy to meet your requirements. The maximum error is no more than ±0.5% (based on the maximum designed capacity). The filling flow rate can be appropriately adjusted according to liquids of different viscosities. For example, liquids with low viscosity that are prone to foaming should reduce the flow rate. The operating speed of the cylinder can be changed by adjusting the throttle valve on the air path to reduce the filling flow rate.
4. Turn on the power switch and press the filling switch, and the machine will automatically absorb liquid - discharge liquid - close the valve and stop.
4. Troubleshooting of common faults:
1. Not working: The power is not connected or there is no air pressure. Check the power supply, air source and working switch.
2. Large error in filling capacity:
(1) There is air in the material liquid cylinder. Press and hold the working switch to exhaust.
(2) The liquid inlet pipe is not tightly sealed and there is air leakage. Tighten the connecting pipe.
(3) The liquid inlet check valve is clogged. Remove and clean the check valve.
(4) The operation or filling speed is too fast, slow down appropriately.
(5) The liquid level of the material liquid cylinder is high, and the liquid level should be 0-1.5 meters (customized separately for high-pressure and high-liquid-level filling)
(6) The sealing ring of the material liquid cylinder is worn, replace the sealing ring.
Automatic can liquid filling machine instruction manual
1. Because this filling machine is an automated machine, the sizes of easy-open bottles, bottle pads, and bottle caps must be uniform.
2. Before driving, you must first use the rocking handle to turn the machine and check whether there are any abnormalities in its rotation. If it is confirmed to be normal, you can then drive.
3. When adjusting the machine, tools must be used appropriately. It is strictly forbidden to use tools that are too large or use excessive force to disassemble parts to avoid damaging the parts or affecting the performance of the machine.
4. Whenever the machine is adjusted, be sure to tighten the loose screws, use the rocker handle to turn the machine to see if its action meets the requirements, and then drive the machine.
5. The machine must be kept clean. It is strictly forbidden to have oil stains, liquid chemicals or glass fragments on the machine to avoid damage to the machine. Therefore, it is necessary to:
During the production process of the machine, liquid medicine or glass debris should be removed in time.
Before handover, all parts of the machine surface should be cleaned once, and clean lubricating oil should be added to each active part.
It should be scrubbed once a week, especially the places that are not easy to clean during normal use or blown with compressed air.
Installation and debugging
1. Loosen the upper and lower set screws, remove the liquid injection system for overall disinfection, or disassemble it separately for disinfection and cleaning.
2. Place the liquid inlet pipe in the cleaning fluid and start cleaning.
3. The 500ml model may have errors during actual filling. Use a measuring cylinder to measure accurately before formal filling.
4. The filling machine uses a needle tube, type 10 uses a standard 5ml or 10ml syringe, type 20 uses a 20ml glass filler, and type 100 uses a 100ml glass filler.
Unpacking and inspecting the machine
1. After unpacking the machine, first check whether the random technical information is complete and whether the machine is damaged during transportation, so that it can be solved in time.
2. Install and adjust the feeding component and discharging component according to the appearance diagram in this manual.
3. Add new lubricating oil to each lubrication point.
4. Use the rocking handle to turn the machine and check whether the machine is running in the correct direction (counterclockwise when facing the motor spindle). The machine must be protected and grounded.
Working principle: The filling machine is a semi-automatic piston filling machine. The cylinder drives a piston to extract and punch out the material. A one-way valve is used to control the material flow direction, and a magnetic spring is used to open the type, liquid filling, and number of filling heads.
Filling capacity 5-100 Applicable bottle height is not limited (mm) Applicable bottle diameter is not limited (mm) Production capacity 0-50 Filling accuracy ±0.5% Turn off the stroke of the control cylinder to adjust the filling amount .
Performance: The semi-automatic piston-type single-head liquid filling machine produced by our company is based on the filling machine series produced by our company, introducing foreign advanced filling machine technology, and undergoing further transformation and innovation. Its structure is simpler and more reasonable. , with high accuracy and easier operation, it is an ideal choice for your company to fill high-end tasks. The technical parameters are as follows: Liquid machine volume 60L Liquid storage volume 50L Length of container to be filled <340mm Diameter of container to be filled <Φ380 Filling capacity <30L Production capacity ≈ 20 times/load Bottle area 136900 mm 2 Motor specification 0.75 kw 2825r.p.m Overall dimensions 850×510×1150mm Equipment weight 110kg.
Edible oil semi-automatic liquid filling machine product manual
Semi-automatic edible oil filling machine definition Semi-automatic filling machines generally have a foot switch, quantitative → put the bucket → foot start → drop the nozzle → fill → lift the nozzle → vacuum suction → put down a set of empty barrels. The semi-automatic filling machine is divided into single-head and double-head, with a single-head filling capacity of 120 barrels/hour (calculated based on 5 liters).
Double-head small packaging filling capacity: 360 barrels/hour (calculated based on 5 liters).
Detailed introduction of semi-automatic edible oil filling machine
1. The filling machine is used for filling, subpackaging, packaging and measuring of various greases, oils, oil products, liquid materials such as lubricants, edible oils, barreled wine, chemical products, spices, etc.
2. Mainly composed of magnetic cylinder, oil cylinder and electrical control components. It has the advantages of simple overall structure, small footprint and easy operation;
3. The quantitative cup structure is adopted, and the cylinder drives the oil cylinder piston to move repeatedly to quantitatively fill the oil into the bottle. The quantitative accuracy is high and the filling speed is fast;
4. Two-speed filling, first fast and then slow, to prevent material from overflowing when it is almost full. Technical parameters of semi-automatic edible oil filling machine
Number of filling heads: 2
Production capacity: 100-200 times/hour/head
Filling capacity: 1-5 liters, 0.2-1 liters
Working voltage: 220/380V
Air source pressure: 0.5-0.7Mpa
Overall dimensions: 600×598×1300mm
Semi-automatic vertical liquid filling machine instruction manual
1. Introduction to performance
The semi-automatic piston filling machine produced by our company is redesigned based on similar foreign products, and some additional functions are added. It makes the product easier and more convenient in terms of operation, accuracy error, filling volume adjustment, equipment cleaning, and maintenance.
The fully pneumatic filling machine designed on this basis uses pneumatic components instead of electrical control loops, so it is particularly suitable for use in environments with explosion-proof requirements.
2. Model selection
The filling machine models produced by our company are determined according to the maximum filling volume required by the user. There are two types: horizontal and vertical.
Models are: 60ML, 120ML, 250ML, 500ML, 1000ML, 2000ML, 5000ML
3. Working principle
The working principle of the fully pneumatic semi-automatic piston filling machine is: the forward and backward movement of the cylinder drives the piston in the material cylinder to reciprocate, thereby generating negative pressure in the front chamber of the material cylinder.
When the cylinder moves forward, it pulls the piston backward, and a negative pressure is generated in the front chamber of the material cylinder. The material in the supply barrel is pressed into the feed pipe by atmospheric pressure, and enters the material pipe through the one-way valve of the material inlet and outlet.
When the cylinder moves backward, it pushes the piston forward to squeeze the material. The material enters the discharge hose through the discharge one-way valve, and finally enters the empty bottle to be filled through the filling head (the filling head is closed when feeding and opened when discharging), completing a filling.
The piston filling machine performs a single simple mechanical action for each filling, so it has high filling accuracy and stability for every regular container.
4. Characteristics of fully pneumatic filling machine
1. All use compressed air as control, so it is especially suitable for use in environments with explosion-proof requirements and has high safety.
2. It will not produce static electricity or electric shock, and does not require grounding.
3. Due to the use of hard positioning, the filling accuracy is high and the accuracy can be controlled within 0.3% (based on the maximum filling volume)
4. In case of emergency stop, just turn off the pneumatic switch, the piston will automatically retreat to the initial position, and filling will stop.
5. Inspection and operating sequence before starting up
Before starting the machine, you must check whether all parts of the machinery are normal to avoid mechanical failure or personal injury accidents. Inspection contents and operations:
Whether the front and rear clamping handles are clamped tightly.
Whether the three-end clamp of the inlet and outlet tee is clamped.
Whether the cross clamps of the horizontal bar, vertical bar and filling head are clamped.
Connect the air source, the pressure is <8kg/c㎡, and the onboard pressure is 4-5kg/c㎡.
Turn on the air source switch.
Note: It is strictly prohibited to work without materials for a long time.
6. Adjustment of filling volume
The adjustment of the filling volume is determined by the user based on the volume (ml) or weight (g) of the required filling material. Because the specific gravity of the material is different, the data in the loading counter is different. By adjusting the program-controlled switch, the filling volume and accuracy required by the user can be adjusted.
The specific operations are as follows:
Coarse adjustment: Adjust the adjusting screw of the process air control switch, move the position of the adjusting screw left and right, and adjust the adjusting screw of the return air control switch appropriately to reach a satisfactory position.
Use a measuring cup or bottle to align the filling head. (Note: The material cylinder must be full, otherwise the filling amount will be inaccurate.) Please check whether the measuring cup is filled accurately, or use an electronic scale to weigh the filling bottle to see if the filling amount is accurate. .
If there is an error, use the handwheel to move the return switch. If it moves forward, the loading amount will decrease, and vice versa if it moves backward.
Repeatedly adjust the return program control switch until the required loading volume and accuracy are fine-tuned.
7. Adjustment of filling speed
Filling speed is determined by the following 6 factors:
1. The speed of suction depends on the viscosity of the product and the length of the suction tube.
2. The filling speed depends on the diameter of the filling head. The larger the diameter, the faster the filling speed.
3. The degree of foaming of the product. The filling speed of high-foaming products should be slowed down.
4. Depending on the loading capacity, the speed will be slower if the loading capacity is large.
5. If the accuracy of the filling amount is high, the speed should be slowed down.
6. The front and rear speed regulating valves adjust and control the air flow rate.
The specific operations for adjusting the front and rear speed control valves are as follows:
Loosen the front and rear speed regulating valve nuts.
Turn the front one-way throttle handle clockwise, the forward speed of the cylinder will slow down, and the charging speed will also slow down.
Turn the front one-way throttle handle counterclockwise to speed up the forward movement of the cylinder and the charging speed.
Turn the rear one-way throttle handle clockwise, the forward speed of the cylinder will slow down, and the charging speed will also slow down.
Turn the forward and backward throttle handle counterclockwise, the forward speed of the cylinder will speed up, and the charging speed will also speed up.
8. Adjustment of filling accuracy
The filling error is mainly determined by the filling amount, filling speed, and the switching speed of the upper and lower one-way valves.
The switching speed of the upper and lower one-way valves is related to the viscosity of the product. The greater the viscosity, the slower the valve switching speed.
Adjusting the valve's switching speed mainly adjusts the valve's spring pressure. As the spring pressure increases, the valve's switching speed speeds up.
The effect of adjusting the spring pressure of the valve is determined by filling measurement and the experience of the operator.
9. Cleaning and maintenance
Before cleaning the piston filling machine, the remaining products in the machine should be cleaned, and then the barrel should be filled with gentle cleaning fluid. Our company recommends using warm water, and soapy water, alcohol or other cleaning fluids if necessary. When cleaning, make sure the O-ring is properly installed. Turn on the machine and let it cycle filling until it is thoroughly cleaned. Clean all parts in contact with the material, including piston cylinder, piston head, O-ring, one-way valve, filling head, barrel, hopper, etc. When cleaning all seals, the O-ring of the piston and the flat surface of the valve should be included. Seals and replace cracked and damaged seals.
Before cleaning, you must check whether the compressed air is turned off. If not, please turn off the compressed air.
It is strictly prohibited to use organic solvents to clean the machine, such as gasoline, benzene, xylene, banana water, sodium hypochlorite, etc.
After cleaning is completed, it is recommended to wait until the parts are dry before installation, and make sure that no water or other debris enters the air pressure pipe and connecting body.
10. Solutions to common faults
Problem Solution
The piston cannot move back and forth. Check whether the air pressure is turned on.
Check whether the air pressure valve is open
Check whether the air source switch is open and whether the air control safety valve is pressed and opened.
Check whether the air pressure reaches 4-5kg/c㎡
Check whether the one-way valve is installed correctly
Check whether the piston head O-ring is sticky or the piston is blocked.
Check whether the front and rear air control switches on the cylinder are damaged
Filling accuracy cannot be achieved. For high-viscosity products, the speed should be slow. Check whether the seals of various parts are leaking.
Check if there is enough material in your hopper or feed bucket
Check whether the material cylinder is loose and whether the program-controlled switch is loose
Material overflows from the material cylinder. Check and replace the piston O-ring.
If the material is particularly thin, use two O-rings
Unable to suck material. Check whether the valve is installed correctly and tightened.
Check whether the feed pipe is installed correctly and tie it tightly
Make sure the suction tube is not against the bottom of the barrel
The material suddenly overflows from the bottle mouth. Check whether the program-controlled switch is damaged or displaced.
Is the filling head aligned with the bottle mouth?
Check whether the cylinder throttle valve is properly adjusted, resulting in too fast discharging
11. Scope of application of filling materials
Water, honey, yogurt, Adblue
Juice Shower Gel Gear Oil
liquid coffee ink eyeshadow
tea shampoo glue
Food/Color Hand Sanitizer Cream
milk liquid soap cream
Syrup, food oil, etc.
12. Machine usage conditions
Air pressure 5kg/c㎡-8kg/c㎡
These are the regular liquid filling machine manual. Some machines have complex structures that make their operations more complex, while others have simple structures that are easy to understand at a glance. No matter which liquid filling machine you purchase from our company, we will configure the instruction manual.
