The Bag-in-Box filling machine produced by our company provides an efficient, precise and aseptic solution for the filling of liquid products such as AdBlue. Its advanced technology and reliable performance make it the industry's first choice.
Working principle:
Bag-in-Box Filling Machine uses advanced aseptic filling technology to aseptically fill liquid products such as AdBlue into pre-made bag containers. The whole process is carried out in a sealed environment to ensure the quality and hygiene of the product.
Bag-in-Box filling machine adopts advanced aseptic filling technology to ensure the quality and hygiene of liquid products such as AdBlue during the filling process. The working process will be described in detail below:
Preparation:
Before starting the filling, preparatory work is required. This includes preparing pouch containers, sterile film bags and filling machines. Bag containers are usually made of special materials, which can effectively isolate air and light and protect the quality of the product. Aseptic film bags are a key component for packaging liquid products in filling machines.
Filling process:
a. The bagged container enters the filling machine: First, the bagged container is loaded into the feeding port of the filling machine. These containers are preconditioned and washed to ensure sterility.
b. Heat-sealed film: The bagged container enters the filling chamber and is surrounded by a sealed environment. Then, the top of the sterile film bag is sealed by heat sealing technology to ensure the maintenance of the sterile environment.
c. Filling Liquids: Once the bagged container is in a sterile environment, liquid product begins to be filled into the bag. The filling machine uses a precise metering system to inject AdBlue into the bagged container according to the set capacity.
d. Detection and monitoring: During the filling process, the filling machine monitors parameters such as liquid level and pressure to ensure the accuracy and stability of filling. Any abnormal situation will be detected in time and alert the operator.
e. Sealing and discharge: Once the liquid is injected, the filling machine will automatically complete the top sealing operation. The bagged containers are then removed from the filler outlet and ready for the next round of filling.
Cleaning and Disinfection:
In order to ensure aseptic filling, the filling machine has a complete cleaning and disinfection system. After each filling, the machine will automatically perform cleaning and disinfection operations to prepare for the next round of filling tasks.
Through the above working principle and process, the Bag-in-Box filling machine can realize efficient, accurate and aseptic AdBlue filling. Its advanced technology and reliable performance provide AdBlue manufacturers with a reliable solution to improve production efficiency while ensuring product quality and hygiene requirements.
Technical Parameters:
Filling speed: 500-2000 bags per hour (adjustable according to product viscosity and bag size)
Filling accuracy: ±0.5%
Filling capacity: 1L-20L (can be customized according to customer needs)
Control system: PLC control, touch screen interface
Power supply: three-phase AC 380V, 50Hz
Case analysis:
We have cooperated with an internationally renowned AdBlue producer and provided it with a Bag-in-Box filling machine. The customer produces a large amount of AdBlue every year and needs efficient and precise filling equipment. Our engineering team customized a filling machine for it, with the following features:
The filling speed is as high as 1500 bags/hour to meet the production needs of customers;
Precise filling accuracy ensures the exact ratio of AdBlue in each bag container;
The automatic control system simplifies the operation process and improves the production efficiency;
Perfect cleaning and disinfection system ensures aseptic filling.
The customer reported that our Bag-in-Box filling machine not only improves production efficiency, but also greatly reduces product contamination and loss. They are very satisfied with our equipment and services and plan to continue working with us in the future.
Our Bag-in-Box filling machine has the following advantages:
Advanced aseptic filling technology:
Our filling machine adopts advanced aseptic filling technology to ensure the sterility of liquid products such as AdBlue during the filling process. This helps to maintain the product's quality and extend its shelf life.
Efficient filling speed:
Our filling machines have high-efficiency filling speed and can process 500-2000 bags per hour, which can be adjusted according to product viscosity and bag size. This helps to improve production efficiency and meet customer needs.
Precise filling accuracy:
Our filling machines have high-precision filling capabilities, and the filling accuracy can reach ±0.5%. This ensures the exact proportion of AdBlue in each bag container, avoiding waste and inconsistencies.
Customization ability:
Our filling machines can be customized according to customers' needs. Whether it is filling capacity, control system or other technical parameters, we can adjust and optimize according to customer requirements to ensure the best fit.
Advanced Control System:
Our filling machine adopts PLC control system and touch screen interface, which makes the operation more simple and convenient. Operators can easily set and monitor filling parameters, and perform troubleshooting and maintenance.
Reliable performance and quality:
We focus on product reliability and quality. We use high-quality materials and advanced manufacturing processes to ensure the stability and long-term reliability of our filling machines.
A good after-sales service:
We provide perfect after-sales service and technical support. Our team has rich experience and professional knowledge, and can respond to customers' needs and provide solutions in a timely manner.
With the above advantages, our Bag-in-Box Filling Machine is an ideal choice for AdBlue producers. We are committed to providing customers with high-quality and efficient filling solutions and establishing long-term partnerships with customers. In the days to come, we will continue to devote ourselves to providing high-quality filling equipment and meeting the diverse needs of customers.
FAQ
Bag-in-box aseptic filling machines are used in the packaging industry to fill and seal sterile products, such as liquids or viscous products, into aseptic bags that are then placed inside boxes or containers. Here are some frequently asked questions (FAQs) about bag-in-box aseptic filling machines:
What is a bag-in-box aseptic filling machine?
A bag-in-box aseptic filling machine is a specialized packaging equipment designed to fill and seal aseptic bags with various sterile products, including liquids, sauces, and dairy products. The bags are then placed in boxes or containers, ensuring the contents remain uncontaminated and safe for extended shelf life.
How does the bag-in-box aseptic filling machine work?
The filling machine starts by sterilizing the bags and filling them with the desired product in a sterile environment. The filled bags are then hermetically sealed to prevent contamination. The bags can be pre-sterilized or sterilized within the machine before filling.
What types of products can be filled using a bag-in-box aseptic filling machine?
Bag-in-box aseptic filling machines can handle a wide range of products, including fruit juices, milk, wine, sauces, syrups, concentrates, and other liquid or viscous substances that require aseptic packaging.
What are the advantages of using a bag-in-box aseptic filling machine?
The main advantages of using a bag-in-box aseptic filling machine include extended shelf life of the product, minimized risk of contamination, reduced product waste, improved product safety, and enhanced portability and convenience for consumers.
Can the bag-in-box aseptic filling machine handle different bag sizes?
Yes, most bag-in-box aseptic filling machines are designed to handle various bag sizes and formats, allowing for flexibility in packaging different product volumes.
Is the bag-in-box packaging suitable for long-distance transport?
Yes, bag-in-box packaging is highly suitable for long-distance transport due to its aseptic nature and secure sealing. The bags protect the product from contamination and maintain its freshness throughout transportation.
What safety measures are incorporated in a bag-in-box aseptic filling machine?
Bag-in-box aseptic filling machines are equipped with safety features to ensure the filling process is hygienic and contamination-free. These measures may include sterilization processes, quality control sensors, and sealing mechanisms.
What is the production capacity of a bag-in-box aseptic filling machine?
The production capacity of a bag-in-box aseptic filling machine varies based on the model and size of the machine. Some machines can fill hundreds or even thousands of bags per hour.
Is training required to operate the bag-in-box aseptic filling machine?
Yes, operating a bag-in-box aseptic filling machine requires specialized training to ensure proper handling, maintenance, and safety during the filling process.
What maintenance is required for a bag-in-box aseptic filling machine?
Regular maintenance is essential to keep the machine in optimal condition. This includes cleaning, sterilization, lubrication, and inspection of components to prevent breakdowns and ensure the machine's longevity.
By understanding the functionalities and benefits of a bag-in-box aseptic filling machine, manufacturers can efficiently package and preserve a wide range of sterile products, providing consumers with safe and high-quality packaged goods.
