Filling machines are essential equipment for various industries, such as pharmaceuticals, cosmetics, and food & beverages. These machines provide efficient and accurate filling of products into containers, which is critical for maintaining product quality and customer satisfaction. However, like any other machine, filling machines can encounter problems that can affect their performance and cause delays in production. In this article, we will discuss the filling machine problems and solutions .

 Film deviation

1. Check whether the film width meets the standard size of 810 ± 1.0mm; Whether the thickness of both sides is consistent; Whether the tightness on both sides is consistent.

2. Check whether the lever roller is loose and stuck.

3. Check whether the precision sliding table fails and does not work.

Poor heat sealing

1. Check whether the temperature has reached the set temperature.

2. Whether the air source pressure reaches above 0.8Mpa.

3. Whether the heat sealing knife of the cross sealing is in the center of the front sealing seat of the cross sealing.

4. Whether the silicone rubber plate falls off.

Continuous cold cutting or burring

1. Cylinder φ twenty-five × Whether the output is in place, increase the air pressure or replace the cylinder.

2. Whether the cold cutting blade is sharp or not, replace the cold cutting blade.

3. Check whether the cold cutting knife is in the central position, and adjust the deviation to the central position.

Uneven film traction wheels

1. Check whether the gap between the two pairs of traction wheels is moderate, and whether the rubber traction wheels are out of round. If the traction wheels are out of round, it is necessary to replace the traction wheels.

2. Check whether the swelling force of the film is uniform and adjust the swelling force.

3. Check whether the roller bearings are flexible.

Poor squeezing and exhaust

Check whether the cylinder is faulty, whether the gear is worn and not in place, and if the cylinder is faulty, the gear is worn and needs to be replaced.

Poor film bonding and heat sealing

1. Adjust the voltage of the voltage regulator to a suitable heat seal.

2. Extend the heat sealing time.

3. Check whether the heat sealing ribbon is disconnected.

In summary, depending on the specific challenges faced by manufacturers, filling machine issues and solutions vary from region to region. However, by investing in quality control, innovation, and after-sales service, our company can produce high-quality, efficient filling machines that meet the needs of customers worldwide.